Composite Hose Supplies Across Australia

The Petrolmaster range is designed specifically for the demands of the petro-chemical industry. The polypropylene film and fabric construction handle hydrocarbon based products.

Plascorp composite hoses consist of various layers encapsulated between internal and external spiral wire helixes. The application and pressure rating of the hose will dictate the composition, number of layers and the type of wire.

The internal and external wire helixes deliver the pressure handling characteristics and a tough PVC coated fabric forms the outer cover.

Typically, the layers are made up of Polypropylene and Polyester films. Various wire combinations are used including: Galvanised Steel, Stainless Steel, Aluminium, PP coated galvanised steel. Temperature Rating: – 20°C to +80°C

The PETROLMASTER range is designed specifically for the demands of the petro-chemical industry. The polypropylene film and fabric construction handle hydrocarbon based products.

The CHEMIFLOW range is suitable for the suction and delivery of a wide range of chemicals. The hoses are resistant to most acids, alkalis and solvents.

Our commitment to producing the best quality hoses is what has seen us become the leading suppliers in Australia of aviation fuel hoses, chemical hose pipes, petrol hoses and much more at Plascorp..

PETROLMASTER RANGE AS 2683-2000

The AS 2683-2000 petrolmaster range is designed and manufactured specifically
For the demands of the petro-chemical industry. The polypropylene film and fabric
Construction handles hydrocarbon based products. The internal and external wire
Helix wires deliver the pressure handling characteristics and a tough pvc coated
Fabric forms the outer cover.

Description Code Type Conforming Standard Grade Elec Kind 3/4 1 2 3 4 6
Petrol Master Std Green with reflective yellow stripe 1000 1 AS 2683-2000 3 1 * 700 700 700 700 700 700 700 700
Petrol Master HD Black with no stripe 901 1 AS 2683-2000 3 1 - 1400 1400 1400 1400 1400 1400 1400 1400
Petrol Master LW Yellow with reflective green stripe 1003 1 AS 2683-2000 3 1 - - - - 600 500 500 400 *
Aviation Hose Black with green stripe AVA 1 AS 2683-2000 3 1 * * * 700 700 * 700 700 *
Vapour Recovery Hose Black with yellow stripe VRH 1 AS 2683-2000 3 1 - - - - - - - 400 *
Hot Bitumen White with no stripe 966 1 AS 2475 3 1 700 700 700 700 700 600 500 - -

Type 1 hose is designed for suction and discharge and to be non-collapsible.
Type 2 hose is designed for discharge only and to be non-collapsible.

Grade refers to the hose suitability to handle aromatic hydrocarbon content in fuels.
Grade 1 hose is suitable for fuels containing up to 30% aromatic hydrocarbon content.
Grade 2 hose is suitable for fuels containing up to 50% aromatic hydrocarbon content.
Grade 3 hose is suitable for fuels containing over 50% aromatic hydrocarbon content.

Kind 1 hose has an electrical resistance not greater than 1.0 ohm/m

*Hoses and test pressures available on request

PETROLMASTER STANDARD / Type 1 / Grade 3 / Kind 1

CODE 1000

Colour / Green with Yellow Stripe.
Temperature Range / – 30ºC to +80ºC

APPLICATIONS: Light weight, flexible hose designed for suction and delivery
of petroleum based products. Suitable for road and rail tankers.
Internal wire – Galvanised steel.
External wire – Galvanised steel.
AS 2683-2000

Nom Inches I.D. (mm) O.D (mm) Min. Bend Radius (mm) Working Pressure kPA@20°C Weight (kg/m) Coil Length (m)
1 25 32 60 700 0.8 20
1 ¼ 32 38 75 700 1.0 20
1 ½ 39 48 75 700 1.3 20
2 51 63 90 700 1.6 20
2 ½ 63 75 100 700 2.4 20
3 76 90 125 700 2.8 20
4 102 112 200 700 4.1 20
5 152 170 400 700 7.8 to order

PETROLMASTER HEAVY DUTY / Type 1 / Grade 3 / Kind 1

CODE 901

Colour / Black.
Temperature Range / – 30ºC to +80ºC

APPLICATIONS: Used for ship to shore and general purpose heavy duty applications
conveying petroleum products. Suitable for heavy duty discharge for road and rail
tankers, docks, ship to shore.
Internal wire – Galvanised steel.
External wire – Galvanised steel.
AS 2683-2000

Nom Inches I.D. (mm) O.D (mm) Min. Bend Radius (mm) Working Pressure kPA@20°C Weight (kg/m) Coil Length (m)
1 25 35 100 1400 0.9 20
32 42 125 1400 1.3 20
39 50 140 1400 1.5 20
2 51 65 170 1400 1.9 20
63 76 200 1000 3.0 20
3 76 90 270 1000 3.4 20
4 102 120 340 1000 6.5 20
6 152 180 700 1000 12.4 to order

PETROLMASTER LIGHTWEIGHT / Type 1 / Grade 3 / Kind 1

CODE 1003

Colour / Yellow with Green Stripe.
Temperature Range / – 30ºC to +80ºC

APPLICATIONS: Super light weight hose for suction and delivery of petroleum
based products where ease of handling is paramount.
Internal wire – Aluminium.
External wire – Galvanised steel..
AS 2683-2000

Nom Inches I.D. (mm) O.D (mm) Min. Bend Radius (mm) Working Pressure kPA@20°C Weight (kg/m) Coil Length (m)
2 51 63 90 600 1.25 20
63 75 100 500 1.75 20
3 76 90 125 500 2.0 20
4 102 112 200 400 2.5 20

AVIATION HOSE / Type 1 / Grade 3 / Kind 1

CODE AVA

Colour / Black with Green Stripe.
Temperature Range / – 30ºC to +80ºC

APPLICATIONS: Specially designed for the suction and delivery of aviation fuel.
Internal wire – Stainless steel.
External wire – Galvanised steel.
AS 2683-2000

Nom Inches I.D. (mm) O.D (mm) Min. Bend Radius (mm) Working Pressure kPA@20°C Weight (kg/m) Coil Length (m)
2 51 63 90 600 1.25 20
63 75 100 500 1.75 20
3 76 90 125 500 2.0 20
4 102 112 200 400 2.5 20

VAPOUR RECOVERY HOSE / Type 1 / Grade 3 / Kind 1

CODE VRH

Colour / Black with Yellow Stripe.
Temperature Range / – 30ºC to +80ºC

APPLICATIONS: Suitable for the collection or transfer of hydrocarbon vapours
within the petroleum industry. Complies with AS2683-2000
Internal wire – Galvanised steel.
External wire – Galvanised steel.
AS 2683-2000

Nom Inches I.D. (mm) O.D (mm) Min. Bend Radius (mm) Working Pressure kPA@20°C Weight (kg/m) Coil Length (m)
1 ½ 39 48 75 700 1.3 20
2 51 63 90 600 1.6 20
3 76 90 125 500 2.8 20
4 102 112 200 400 4.1 20

HOT BITUMEN HOSE / Type 2 / Grade 2 / Kind 1

CODE 966

Colour / White.
Temperature Range / – 30ºC to +180ºC

APPLICATIONS: Manufactured from polyester film and fabric designed for high
temperature operation, this hose is ideal for the transfer of hot bitumen via gravity,
suction or pressure. This hose is suitable for use with bitumen up to 180˚C. It is ideally
suited for road tanker loading and discharge, in plant transfer, spraying and spray bar
applications. This hose is also suitable for conveying high aromatic content fuels.
Internal wire – Galvanised steel.
External wire – Stainless steel.

Note: This hose is not recommended for use close to direct external radiant heat as the
cover is not flame retardant. Hoses should be flushed with diesel or kerosene after use.
Cleaning with steam or direct external heat is not recommended.
AS 2475-1001

Nom Inches I.D. (mm) O.D (mm) Min. Bend Radius (mm) Working Pressure kPA@20°C Weight (kg/m) Coil Length (m)
4 102 112 200 400 4.1 20

CHEMFLOW RANGE AS 2594-1983

Chemiflow AS 2594-1983 range is suitable for the suction and delivery of a wide range
Of chemicals. Constructed of polypropylene films and fabrics, the hoses are resistant
To most acids, alkalis and solvents. Internal and external helix wires bind the hose
Together and deliver its pressure handling characteristics and a tough pvc coated
Fabric cover forms the outer cover. A number of different internal and external wire
Combinations are available depending on chemical resistance requirements and the
Material being conveyed. Please consult with your supplier for compatibility.

Nom Inches I.D. (mm) O.D (mm) Min. Bend Radius (mm) Working Pressure kPA@20°C Weight (kg/m) Coil Length (m)
¾ 19 28 125 700 0.8 20
1 25 35 125 700 0.9 20
32 43 130 700 1.0 20
39 50 150 700 1.5 20
2 51 68 200 600 2.0 20
63 78 250 500 2.8 20
3 76 90 280 500 3.5 20

Type 1 hose is designed for suction and discharge and to be non-collapsible.

CHEMIFLOW STANDARD / Type 1

CODE 951

Colour / Grey with Red Stripe.
Temperature Range / – 30ºC to +100ºC

Internal wire – PP coated Galvanised steel.
External wire – Galvanised steel.
AS 2594-1983

Description Code Type Confirming Standard 3/4 1 2 3 4 6
Chemiflow Std Grey with red stripe 951 1 AS 2594-1983 * 1400 1400 1400 1200 1000 1000 1000 1000
Chemiflow SSW Grey with blue stripe 952 1 AS 2594-1983 * 1400 1400 1400 1200 1000 1000 1000 1000
Chemiflow CS Orange 969 1 AS 2594-1983 * 1400 1400 1400 1200 1000 1000 1000 1000
Chemiflow ASS Orange with blue stripe ASS 1 AS 2594-1983 * 1400 1400 1400 1200 1000 1000 1000 1000
Chemiflow PTSS Red with white stripe 2200 1 AS 2594-1983 - * - * 1000 * 1000 1000 *

CHEMIFLOW SSW / Type 1

CODE 952

Colour / Grey with Red Stripe.
Temperature Range / – 30ºC to +100ºC

Internal wire – PP coated Galvanised steel.
External wire – Stainless steel.
AS 2594-1983

Nom Inches I.D. (mm) O.D (mm) Min. Bend Radius (mm) Working Pressure kPA@20°C Weight (kg/m) Coil Length (m)
1 25 38 100 1400 0.9 20
32 45 125 1400 1.3 20
39 50 140 1400 1.5 20
2 51 65 170 1200 1.8 20
63 78 200 1000 2.7 20
3 76 92 270 1000 3.3 20
4 102 120 340 1000 6.3 20

CHEMIFLOW CS / Type 1

CODE 969

Colour / Orange.
Temperature Range / – 30ºC to +100ºC

Internal wire – Stainless steel
External wire – Galvanized steel.
AS 2594-1983

Nom Inches I.D. (mm) O.D (mm) Min. Bend Radius (mm) Working Pressure kPA@20°C Weight (kg/m) Coil Length (m)
1 25 38 100 1400 0.9 20
32 45 125 1400 1.3 20
39 50 140 1400 1.5 20
51 65 170 1200 1.8 20
2 63 78 200 1000 2.7 20
3 76 92 270 1000 3.3 20
4 102 120 340 1000 6.3 20

CHEMIFLOW / Type 1

CODE ASS

Colour / Orange with Blue Stripe.
Temperature Range / – 30ºC to +100ºC

Internal wire – Stainless steel
External wire – Stainless steel.
AS 2594-1983

Nom Inches I.D. (mm) O.D (mm) Min. Bend Radius (mm) Working Pressure kPA@20°C Weight (kg/m) Coil Length (m)
1 25 38 100 1400 0.9 20
32 45 125 1400 1.3 20
39 50 140 1400 1.5 20
2 51 65 170 1200 1.8 20
63 78 200 1000 2.7 20
3 76 92 270 1000 3.3 20
4 102 120 340 1000 6.3 20
6 152 180 700 1000 12.4 to order

CHEMIFLOW PTSS / Type 1

CODE 2200

Colour / Red with White Stripe.
Temperature Range / – 30ºC to +100ºC

APPLICATIONS: PTFE lined for increased resistance to aggressive chemicals.
Heavy duty (Code 2201) and Lightweight (Code 2203) available upon request.
Internal wire – Stainless steel.
External wire – Stainless steel.
AS 2594-1983

Nom Inches I.D. (mm) O.D (mm) Min. Bend Radius (mm) Working Pressure kPa@20OC Working Pressure kPA@20°C Weight (kg/m) Coil Length (m)
1 25 38 100 1400 0.9 20
39 50 140 1400 1.5 20
2 51 65 170 1200 1.8 20
63 78 200 1000 2.7 20
3 76 92 270 1000 3.3 20
4 100 120 340 1000 6.3 20
6 152 180 700 1000 12.4 to order

INCORRECT & CORRECT USAGE

ROPE LAGGING

All hoses can be supplied with polypropylene
rope lagging. It is necessary to specify at time of ordering.
Lagging insulates and protects the hose from abrasion
but doubles the bend radius of the hose.

Nom Inches I.D. (mm) O.D (mm) Min. Bend Radius (mm) Working Pressure kPA@20°C Weight (kg/m) Coil Length (m)
2 51 65 175 1400 1.85 20
3 76 92 300 1400 4.15 20
4 102 120 350 1400 4.80 20

HOSE ASSEMBLIES

Due to the often hazardous conveyance used, it is recommended that composite hoses should only be used with properly fixed
fittings. Composite hoses are normally fitted by the wire whipped method or by external crimp. All hoses have a 6 to 1 pressure
safety factor.

FITTINGS

Due to the A wide range of fittings can be supplied such as Camlocks, BSP fittings, flanges etc. Consult with your hose supplier for
the right type of fitting for your application.

TESTINGS

All hose assemblies must be pressure tested hydrostatically to two times the maximum recommended working
pressure and electrically tested to confirm continuity per AS2683/AS2594/AS1180. Hose tag attached for proof of testing.

WIRE WHIPPED

WIRE WHIPPED

TEST TAG

NBR SCUFF PROTECTION RING

The rubber ring provides protection of the hose from wear
and tear as well as elevates it above the ground, reducing
possible contact with chemicals. Available for 2”, 3” and 4” hoses.NBR SCUFF PROTECTION RING

PRESSURE LOSS FLOW CHART