TAILOR MADE COMPOSITE HOSES

When it comes to composite hoses, understanding the chemistry of the proposed use is important to ensure the correct materials are used for performance and longevity.

COMPOSITE HOSE BENEFITS

Plascorp composite hoses consist of various layers encapsulated between internal and external spiral wire helixes. The application and pressure rating of the hose dictates the composition, number of layers and the type of wire. The unique wire helixes deliver the pressure handling characteristics and a tough PVC coated fabric forms the outer cover. Our composite hose construction results in a light and flexible hose with a relatively short bend radius which is suitable for a wide variety of uses.

KEY BENEFITS INCLUDE:

• Customised end fittings
• Customise construction to chemistry requirements
• Wire helix construction adds strength and durability
• Efficient and economical
• Durable high-strength outer material
• Good puncture and abrasion resistance

Get in touch with our friendly team of experts today and call 1300 30 13 13 or send us an email at . We will be happy to discuss with you the best composite hoses for your business.

PETROL HOSE RANGE AS 2683-2000

OVERVIEW
DescriptionCodeTypeConforming StandardGradeElec KindMax Working Pressure (kPa @ Ambient Temp)
3/411 1/41 1/222 1/2346
Petrol Hose STD
Green with reflective yellow stripe
10001AS 2683-200031*700700700700700700700700
Petrol Hose HD
Black with no stripe
9011AS 2683-200031-14001400140014001000100010001000
Petrol Hose LW
Yellow with reflective green stripe
10031AS 2683-200031----600500500400*
Aviation Hose
Black with green stripe
AVA1AS 2683-200031***700700*700700*
Vapour Recovery Hose
Black with yellow stripe
VRH1AS 2683-200031----***400*
Hot Bitumen Hose
White with no stripe
9662AS 247521700700700700600500500--

Type 1 hose is designed for suction and discharge and to be non-collapsible.
Type 2 hose is designed for discharge only and to be non-collapsible.

Grade refers to the hose suitability to handle aromatic hydrocarbon content.
Grade 1 hose is suitable for fuels containing up to 30% aromatic hydrocarbon content.
Grade 2 hose is suitable for fuels containing up to 50% aromatic hydrocarbon content.
Grade 3 hose is suitable for fuels containing over 50% aromatic hydrocarbon content.

Kind 1 hose has an electrical resistance not greater than 1.0 ohm/m.

* Hoses and test pressures available on request.

PETROL COMPOSITE HOSE STANDARD / Type 1 / Grade 3 / Kind 1 – CODE 1000

Plascorp Petrol Composite Hose

Colour: Green with yellow stripe
Temperature Range: -30ºC to +80ºC
Internal wire: Galvanised steel
External wire: Galvanised steel

Applications: Lightweight, flexible hose designed for suction and delivery of petroleum-based products. Suitable for road and rail tankers.

CODE 1000
NOM (inches)ID (mm)OD (mm)Min. Bend Radius (mm)Working Pressure
kPa at 20ºC
Weight (kg/m)Coil Length (m)
12532607000.820
1 1/4 323875700120
1 1/23948757001.320
25163907001.620
2 1/263751007002.420
376901257002.820
41021122007004.120
61521704007007.8to order

PETROL COMPOSITE HOSE HEAVY DUTY / Type 1 / Grade 3 / Kind 1 – CODE 901

Plascorp Petrol Composite Hose

AS 2683-2000
Colour: Black
Temperature Range: -30ºC to +80ºC
Internal wire: Galvanised steel
External wire: Galvanised steel

Applications: Used for ship to shore and general-purpose heavy-duty applications conveying petroleum products. Suitable for heavy-duty discharge for road and rail tankers, docks, ship to shore.

CODE 901
NOM (inches)ID (mm)OD (mm)Min. Bend Radius (mm)Working Pressure
kPa at 20ºC
Weight (kg/m)Coil Length (m)
1253510014000.920
1 1/4 324212514001.320
1 1/2395014014001.520
2516517014001.920
2 1/263762001000320
3769027010003.420
410212034010006.520
6152180700100012.4to order

PETROL COMPOSITE HOSE LIGHTWEIGHT / Type 1 / Grade 3 / Kind 1 – CODE 1003

Plascorp Petrol Lightweight Hose

AS 2683-2000
Colour: Yellow with green stripe
Temperature Range: -30ºC to +80ºC
Internal wire: Aluminium
External wire: Galvanised steel

Applications: Super-lightweight hose for suctions and delivery of petroleum-based products where ease of handling is paramount.

CODE 1003
NOM (inches)ID (mm)OD (mm)Min. Bend Radius (mm)Working Pressure
kPa at 20ºC
Weight (kg/m)Coil Length (m)
25163906001.2520
2 1/263751005001.7520
37690125500220
41021122004002.520

AVIATION HOSE / Type 1 / Grade 3 / Kind 1 – CODE AVA

Plascorp Aviation Fuel Composite Hose

AS 2683-2000
Colour: Black with green stripe
Temperature Range: -30ºC to +80ºC
Internal wire: Stainless steel
External wire: Galvanised steel

Applications: Specially designed for the suction and delivery of aviation fuel.

CODE AVA
NOM (inches)ID (mm)OD (mm)Min. Bend Radius (mm)Working Pressure
kPa at 20ºC
Weight (kg/m)Coil Length (m)
1 1/23948757001.320
25163906001.620
376901255002.820
41021122004004.120

VAPOUR RECOVERY HOSE / Type 1 / Grade 3 / Kind 1 – CODE VRH

Plascorp Vapour Recovery Composite Hose

AS 2683-2000
Colour: Black with yellow stripe
Temperature Range: -30ºC to +80ºC
Internal wire: Galvanised steel
External wire: Galvanised steel

Applications: Suitable for the collection or transfer of hydrocarbon vapours within the petroleum industry.

CODE VRH
NOM (inches)ID (mm)OD (mm)Min. Bend Radius (mm)Working Pressure
kPa at 20ºC
Weight (kg/m)Coil Length (m)
41021122004004.120
41021122004004.130

HOT BITUMEN HOSE / Type 2 / Grade 2 / Kind 1 – CODE 966

Plascorp Hot Bitumen Hose

AS 2475-1001
Colour: White
Temperature Range: -30ºC to +180ºC
Internal wire: Galvanised steel
External wire: Stainless steel

Applications: Made from polyester film and fabric designed for high-temperature operation, this hose is ideal for the transfer of hot bitumen via gravity, suction or pressure. This hose is suitable for use with bitumen up to 180ºC. It is ideally suited for road tanker loading and discharge, in plant transfer, spraying and spray bar applications. This hose is also suitable for conveying high aromatic content fuels.

CODE 966
NOM (inches)ID (mm)OD (mm)Min. Bend Radius (mm)Working Pressure
kPa at 20ºC
Weight (kg/m)Coil Length (m)
3/419281257000.820
1 25351257000.920
1 1/43243130700120
1 1/239501507001.520
2 5168200600220
2 1/263782505002.820
376902805003.520
41021122004004.120

Note: This hose is not recommended for use close to direct external radiant heat as the cover is not flame-retardant. Hoses should be flushed with diesel or kerosene after use. Cleaning with steam or direct external heat is not recommended.

CHEMICAL HOSE RANGE AS 2594-1983

OVERVIEW
DescriptionCodeTypeConforming StandardMax Working Pressure (kPa @ Ambient Temp)
3/411 1/41 1/222 1/2346
Chemical Hose STD
Green with red stripe
9511AS 2594-1983*1400140014001200100010001000-
Chemical Hose SSW
Grey with blue stripe
9521AS 2594-1983*1400140014001200100010001000-
Chemical Hose CS
Orange
9691AS 2594-1983*14001400140012001000100010001000
Chemical Hose ASS
Orange with blue stripe
ASS1AS 2594-1983*14001400140012001000100010001000
Chemical Hose PTSS
Red with white stripe
22001AS 2594-1983-*-*1200*10001000*

Type 1 hose is designed for suction and discharge and to be non-collapsible
* Hoses and test pressures available on request

CHEMICAL COMPOSITE HOSE STANDARD / Type 1 – CODE 951

Plascorp Chemical Composite Hose

AS 2594-1983
Colour: Grey with red stripe
Temperature Range: -30ºC to +100ºC
Internal wire: PP-coated galvanised steel
External wire: Galvanised steel

CODE 951
NOM (inches)ID (mm)OD (mm)Min. Bend Radius (mm)Working Pressure
kPa at 20ºC
Weight (kg/m)Coil Length (m)
1253810014000.920
1 1/4 324512514001.320
1 1/2395014014001.520
2516517012001.820
2 1/2637820010002.720
3769227010003.320
410212034010006.320

CHEMICAL COMPOSITE HOSE SSW / Type 1 – CODE 952

Plascorp Chemical Composite Hose

AS 2594-1983
Colour: Grey with blue stripe
Temperature Range: -30ºC to +100ºC
Internal wire: PP coated galvanised steel
External wire: Stainless steel

CODE 952
NOM (inches)ID (mm)OD (mm)Min. Bend Radius (mm)Working Pressure
kPa at 20ºC
Weight (kg/m)Coil Length (m)
1253810014000.920
1 1/4 324512514001.320
1 1/2395014014001.520
2516517012001.820
2 1/2637820010002.720
3769227010003.320
410212034010006.320

CHEMICAL COMPOSITE HOSE CS / Type 1 – CODE 969

Plascorp Chemical Composite Hose

AS 2594-1983
Colour: Orange
Temperature Range: -30ºC to +100ºC
Internal wire: Stainless steel
External wire: Galvanized steel

CODE 969
NOM (inches)ID (mm)OD (mm)Min. Bend Radius (mm)Working Pressure
kPa at 20ºC
Weight (kg/m)Coil Length (m)
1253810014000.920
1 1/4 324512514001.320
1 1/2395014014001.520
2516517012001.820
2 1/2637820010002.720
3769227010003.320
410212034010006.320
6152180700100012.4to order

CHEMICAL COMPOSITE HOSE / Type 1 – CODE ASS

Plascorp Chemical Composite Hose

AS 2594-1983
Colour: Orange with blue stripe
Temperature Range: -30ºC to +100ºC
Internal wire: Stainless steel
External wire: Stainless steel

CODE ASS
NOM (inches)ID (mm)OD (mm)Min. Bend Radius (mm)Working Pressure
kPa at 20ºC
Weight (kg/m)Coil Length (m)
1253810014000.920
1 1/2395014014001.520
2516517012001.820
2 1/2637820010002.720
3769227010003.320
410012034010006.320
6152180700100012.4to order

CHEMICAL COMPOSITE HOSE PTSS / Type 1 – CODE 2200

Plascorp Chemical Composite Hose

AS 2594-1983
Colour: Red with white stripe
Temperature Range: -30ºC to +100ºC
Internal wire: Stainless steel
External wire: Stainless steel

Applications: PTFE lined for increased resistance to aggressive chemicals.
Heavy duty (Code 2201) and lightweight (Code 2203) available upon request.

CODE 2200
NOM (inches)ID (mm)OD (mm)Min. Bend Radius (mm)Working Pressure
kPa at 20ºC
Weight (kg/m)Coil Length (m)
2516517514001.8520
3769230014004.1520
410212035014004.820

ROPE LAGGING

Plascorp Hose Rope Lagging

All hoses can be supplied with polypropylene rope lagging. Lagging insulates and protects the hose from abrasion but doubles the bend radius of the hose. Please specify at time of ordering.

ROPE LAGGING
NOM (inches)NOM Diameter (mm)Rope Diameter (mm)
1258
1 1/4 328
1 1/2398
2518
2 1/26310
37610
410210
615212

COMPOSITE HOSES RANGE BROCHURE

PETROL COMPOSITE HOSE – STD

PETROL COMPOSITE HOSE – HD 

PETROL COMPOSITE HOSE – LW

AVIATION COMPOSITE HOSE

VAPOUR RECOVERY COMPOSITE HOSE 

HOT BITUMEN COMPOSITE HOSE

CHEMICAL COMPOSITE HOSE – STD

CHEMICAL COMPOSITE HOSE – SSW 

CHEMICAL COMPOSITE HOSE – CS

CHEMICAL COMPOSITE HOSE – ASS

CHEMICAL COMPOSITE HOSE – PTSS

ROPE LAGGING

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