TAILOR MADE COMPOSITE HOSES
When it comes to composite hoses, understanding the chemistry of the proposed use is important to ensure the correct materials are used for performance and longevity.
COMPOSITE HOSE BENEFITS
Plascorp composite hoses consist of various layers encapsulated between internal and external spiral wire helixes. The application and pressure rating of the hose dictates the composition, number of layers and the type of wire. The unique wire helixes deliver the pressure handling characteristics and a tough PVC coated fabric forms the outer cover. Our composite hose construction results in a light and flexible hose with a relatively short bend radius which is suitable for a wide variety of uses.
KEY BENEFITS INCLUDE:
• Customised end fittings
• Customise construction to chemistry requirements
• Wire helix construction adds strength & durability
• Efficient & economical
• Durable high-strength outer material
• Good puncture & abrasion resistance
Get in touch with our friendly team of experts today and call 1300 30 13 13 or send us an email at . We will be happy to discuss with you the best composite hoses for your business.
PETROL COMPOSITE HOSE RANGE
OVERVIEW
| Description | Code | Type | Conforming Standard | Grade | Elec Kind | Max working pressure (kPa @ ambient temp) | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 3/4 | 1 | 1 1/4 | 1 1/2 | 2 | 2 1/2 | 3 | 4 | 6 | ||||||
| Petrol Hose - STD (green with reflective yellow stripe) | 1000 | 1 | AS 2683-2000 | 3 | 1 | * | 700 | 700 | 700 | 700 | 700 | 700 | 700 | 700 |
| Petrol Hose - HD (black with no stripe) | 901 | 1 | AS 2683-2000 | 3 | 1 | - | 1400 | 1400 | 1400 | 1400 | 1000 | 1000 | 1000 | 1000 |
| Petrol Hose - LW (yellow with reflective green stripe) | 1003 | 1 | AS 2683-2000 | 3 | 1 | - | - | - | - | 600 | 500 | 500 | 400 | * |
| Aviation Hose (black with green stripe) | AVA | 1 | AS 2683-2000 | 3 | 1 | * | * | * | 700 | 700 | * | 700 | 700 | * |
| Vapour Recovery Hose (black with yellow stripe) | VRH | 1 | AS 2683-2000 | 3 | 1 | - | - | - | - | * | * | * | 400 | * |
| Hot Bitumen Hose (white with no stripe) | 966 | 2 | AS 2475 | 2 | 1 | 700 | 700 | 700 | 700 | 600 | 500 | 500 | - | - |
Type 1 hose is designed for suction and discharge and to be non-collapsible
Type 2 hose is designed for discharge only and to be non-collapsible
Grade refers to the hose suitability to handle aromatic hydrocarbon content
Grade 1 hose is suitable for fuels containing up to 30% aromatic hydrocarbon content
Grade 2 hose is suitable for fuels containing up to 50% aromatic hydrocarbon content
Grade 3 hose is suitable for fuels containing over 50% aromatic hydrocarbon content
Kind 1 hose has an electrical resistance not greater than 1.0 ohm/m
* Hoses and test pressures available on request
PETROL COMPOSITE HOSE STANDARD / Type 1 / Grade 3 / Kind 1 – CODE 1000
Colour: Green with yellow stripe
Temperature Range: -30ºC to +80ºC
Internal wire: Galvanised steel
External wire: Galvanised steel
Applications: Lightweight, flexible hose designed for suction and delivery of petroleum-based products. Suitable for road and rail tankers.
CODE 1000
| NOM Inches | ID (mm) | OD (mm) | Min. Bend Radius (mm) | Working Pressure kPa at 20ºC | Weight (kg/m) | Coil Length (m) |
|---|---|---|---|---|---|---|
| 1 | 25 | 32 | 60 | 700 | 0.8 | 20 |
| 1 1/4 | 32 | 38 | 75 | 700 | 1 | 20 |
| 1 1/2 | 39 | 48 | 75 | 700 | 1.3 | 20 |
| 2 | 51 | 63 | 90 | 700 | 1.6 | 20 |
| 2 1/2 | 63 | 75 | 100 | 700 | 2.4 | 20 |
| 3 | 76 | 90 | 125 | 700 | 2.8 | 20 |
| 4 | 102 | 112 | 200 | 700 | 4.1 | 20 |
| 6 | 152 | 170 | 400 | 700 | 7.8 | to order |
PETROL COMPOSITE HOSE HEAVY DUTY / Type 1 / Grade 3 / Kind 1 – CODE 901
AS 2683-2000
Colour: Black
Temperature Range: -30ºC to +80ºC
Internal wire: Galvanised steel
External wire: Galvanised steel
Applications: Used for ship to shore and general-purpose heavy-duty applications conveying petroleum products. Suitable for heavy-duty discharge for road and rail tankers, docks, ship to shore.
CODE 901
| NOM Inches | ID (mm) | OD (mm) | Min. Bend Radius (mm) | Working Pressure kPa at 20ºC | Weight (kg/m) | Coil Length (m) |
|---|---|---|---|---|---|---|
| 1 | 25 | 35 | 100 | 1400 | .9 | 20 |
| 1 1/4 | 32 | 42 | 125 | 1400 | 1.3 | 20 |
| 1 1/2 | 39 | 50 | 140 | 1400 | 1.5 | 20 |
| 2 | 51 | 65 | 170 | 1400 | 1.9 | 20 |
| 2 1/2 | 63 | 76 | 200 | 1000 | 3 | 20 |
| 3 | 76 | 90 | 270 | 1000 | 3.4 | 20 |
| 4 | 102 | 120 | 340 | 1000 | 6.5 | 20 |
| 6 | 152 | 180 | 700 | 1000 | 12.4 | to order |
PETROL COMPOSITE HOSE LIGHTWEIGHT / Type 1 / Grade 3 / Kind 1 – CODE 1003
AS 2683-2000
Colour: Yellow with green stripe
Temperature Range: -30ºC to +80ºC
Internal wire: Aluminium
External wire: Galvanised steel
Applications: Super-lightweight hose for suctions and delivery of petroleum-based products where ease of handling is paramount.
CODE 1003
| NOM Inches | ID (mm) | OD (mm) | Min. Bend Radius (mm) | Working Pressure kPa at 20ºC | Weight (kg/m) | Coil Length (m) |
|---|---|---|---|---|---|---|
| 2 | 51 | 63 | 90 | 600 | 1.25 | 20 |
| 2 1/2 | 63 | 75 | 100 | 500 | 1.75 | 20 |
| 3 | 76 | 90 | 125 | 500 | 2 | 20 |
| 4 | 102 | 112 | 200 | 400 | 2.5 | 20 |
AVIATION COMPOSITE HOSE / Type 1 / Grade 3 / Kind 1 – CODE AVA
AS 2683-2000
Colour: Black with green stripe
Temperature Range: -30ºC to +80ºC
Internal wire: Stainless steel
External wire: Galvanised steel
Applications: Specially designed for the suction and delivery of aviation fuel.
CODE AVA
| NOM Inches | ID (mm) | OD (mm) | Min. Bend Radius (mm) | Working Pressure kPa at 20ºC | Weight (kg/m) | Coil Length (m) |
|---|---|---|---|---|---|---|
| 1 1/2 | 39 | 48 | 75 | 700 | 1.3 | 20 |
| 2 | 51 | 63 | 90 | 600 | 1.6 | 20 |
| 3 | 76 | 90 | 125 | 500 | 2.8 | 20 |
| 4 | 102 | 112 | 200 | 400 | 4.1 | 20 |
VAPOUR RECOVERY COMPOSITE HOSE / Type 1 / Grade 3 / Kind 1 – CODE VRH
AS 2683-2000
Colour: Black with yellow stripe
Temperature Range: -30ºC to +80ºC
Internal wire: Galvanised steel
External wire: Galvanised steel
Applications: Suitable for the collection or transfer of hydrocarbon vapours within the petroleum industry.
CODE VRH
| NOM Inches | ID (mm) | OD (mm) | Min. Bend Radius (mm) | Working Pressure kPa at 20ºC | Weight (kg/m) | Coil Length (m) |
|---|---|---|---|---|---|---|
| 4 | 102 | 112 | 200 | 400 | 4.1 | 20 |
| 4 | 102 | 112 | 200 | 400 | 4.1 | 30 |
HOT BITUMEN COMPOSITE HOSE / Type 2 / Grade 2 / Kind 1 – CODE 966
AS 2475-1001
Colour: White
Temperature Range: -30ºC to +180ºC
Internal wire: Galvanised steel
External wire: Stainless steel
Applications: Made from polyester film and fabric designed for high-temperature operation, this hose is ideal for the transfer of hot bitumen via gravity, suction or pressure. This hose is suitable for use with bitumen up to 180ºC. It is ideally suited for road tanker loading and discharge, in plant transfer, spraying and spray bar applications. This hose is also suitable for conveying high aromatic content fuels.
CODE 966
| NOM Inches | ID (mm) | OD (mm) | Min. Bend Radius (mm) | Working Pressure kPa at 20ºC | Weight (kg/m) | Coil Length (m) |
|---|---|---|---|---|---|---|
| 3/4 | 19 | 28 | 125 | 700 | 0.8 | 20 |
| 1 | 25 | 35 | 125 | 700 | 0.9 | 20 |
| 1 1/4 | 32 | 43 | 130 | 700 | 1 | 20 |
| 1 1/2 | 39 | 50 | 150 | 700 | 1.5 | 20 |
| 2 | 51 | 68 | 200 | 600 | 2 | 20 |
| 2 1/2 | 63 | 78 | 250 | 500 | 2.8 | 20 |
| 3 | 76 | 90 | 280 | 500 | 3.5 | 20 |
| 4 | 102 | 112 | 200 | 400 | 4.1 | 20 |
Note: This hose is not recommended for use close to direct external radiant heat as the cover is not flame-retardant. Hoses should be flushed with diesel or kerosene after use. Cleaning with steam or direct external heat is not recommended.
CHEMICAL COMPOSITE HOSE RANGE
OVERVIEW
| Description | Code | Type | Conforming Standard | Max working pressure (kPa @ ambient temp) | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 3/4 | 1 | 1 1/4 | 1 1/2 | 2 | 2 1/2 | 3 | 4 | 6 | ||||
| Chemical Hose - STD (green with red stripe) | 951 | 1 | AS 2594-1983 | * | 1400 | 1400 | 1400 | 1200 | 1000 | 1000 | 1000 | - |
| Chemical Hose - SSW (grey with blue stripe) | 952 | 1 | AS 2594-1983 | * | 1400 | 1400 | 1400 | 1400 | 1000 | 1000 | 1000 | - |
| Chemical Hose - CS (orange) | 969 | 1 | AS 2594-1983 | * | 1400 | 1400 | 1400 | 1200 | 1000 | 1000 | 1000 | 1000 |
| Chemical Hose - ASS (orange with blue stripe) | ASS | 1 | AS 2594-1983 | * | 1400 | 1400 | 1400 | 1200 | 1000 | 1000 | 1000 | 1000 |
| Chemical Hose - PTSS (red with white stripe) | 2200 | 1 | AS 2594-1983 | - | * | - | * | 1200 | * | 1000 | 1000 | * |
Type 1 hose is designed for suction and discharge and to be non-collapsible
* Hoses and test pressures available on request
CHEMICAL COMPOSITE HOSE STANDARD / Type 1 – CODE 951
AS 2594-1983
Colour: Grey with red stripe
Temperature Range: -30ºC to +100ºC
Internal wire: PP-coated galvanised steel
External wire: Galvanised steel
CODE 951
| NOM Inches | ID (mm) | OD (mm) | Min. Bend Radius (mm) | Working Pressure kPa at 20ºC | Weight (kg/m) | Coil Length (m) |
|---|---|---|---|---|---|---|
| 1 | 25 | 38 | 100 | 1400 | 0.9 | 20 |
| 1 1/4 | 32 | 45 | 125 | 1400 | 1.3 | 20 |
| 1 1/2 | 39 | 50 | 140 | 1400 | 1.5 | 20 |
| 2 | 51 | 65 | 170 | 1200 | 1.8 | 20 |
| 2 1/2 | 63 | 78 | 200 | 1000 | 2.7 | 20 |
| 3 | 76 | 92 | 270 | 1000 | 3.3 | 20 |
| 4 | 102 | 120 | 340 | 1000 | 6.3 | 20 |
CHEMICAL COMPOSITE HOSE SSW / Type 1 – CODE 952
AS 2594-1983
Colour: Grey with blue stripe
Temperature Range: -30ºC to +100ºC
Internal wire: PP coated galvanised steel
External wire: Stainless steel
CODE 952
| NOM Inches | ID (mm) | OD (mm) | Min. Bend Radius (mm) | Working Pressure kPa at 20ºC | Weight (kg/m) | Coil Length (m) |
|---|---|---|---|---|---|---|
| 1 | 25 | 38 | 100 | 1400 | 0.9 | 20 |
| 1 1/4 | 32 | 45 | 125 | 1400 | 1.3 | 20 |
| 1 1/2 | 39 | 50 | 140 | 1400 | 1.5 | 20 |
| 2 | 51 | 65 | 170 | 1200 | 1.8 | 20 |
| 2 1/2 | 63 | 78 | 200 | 1000 | 2.7 | 20 |
| 3 | 76 | 92 | 270 | 1000 | 3.3 | 20 |
| 4 | 102 | 120 | 340 | 1000 | 6.3 | 20 |
CHEMICAL COMPOSITE HOSE CS / Type 1 – CODE 969
AS 2594-1983
Colour: Orange
Temperature Range: -30ºC to +100ºC
Internal wire: Stainless steel
External wire: Galvanized steel
CODE 969
| NOM Inches | ID (mm) | OD (mm) | Min. Bend Radius (mm) | Working Pressure kPa at 20ºC | Weight (kg/m) | Coil Length (m) |
|---|---|---|---|---|---|---|
| 1 | 25 | 38 | 100 | 1400 | 0.9 | 20 |
| 1 1/4 | 32 | 45 | 125 | 1400 | 1.3 | 20 |
| 1 1/2 | 39 | 50 | 140 | 1400 | 1.5 | 20 |
| 2 | 51 | 65 | 170 | 1200 | 1.8 | 20 |
| 2 1/2 | 63 | 78 | 200 | 1000 | 2.7 | 20 |
| 3 | 76 | 92 | 270 | 1000 | 3.3 | 20 |
| 4 | 102 | 120 | 340 | 1000 | 6.3 | 20 |
| 6 | 152 | 180 | 700 | 1000 | 12.4 | to order |
CHEMICAL COMPOSITE HOSE / Type 1 – CODE ASS
AS 2594-1983
Colour: Orange with blue stripe
Temperature Range: -30ºC to +100ºC
Internal wire: Stainless steel
External wire: Stainless steel
CODE ASS
| NOM Inches | ID (mm) | OD (mm) | Min. Bend Radius (mm) | Working Pressure kPa at 20ºC | Weight (kg/m) | Coil Length (m) |
|---|---|---|---|---|---|---|
| 1 | 25 | 38 | 100 | 1400 | 0.9 | 20 |
| 1 1/2 | 39 | 50 | 140 | 1400 | 1.5 | 20 |
| 2 | 51 | 65 | 170 | 1200 | 1.8 | 20 |
| 2 1/2 | 63 | 78 | 200 | 1000 | 2.7 | 20 |
| 3 | 76 | 92 | 270 | 1000 | 3.3 | 20 |
| 4 | 100 | 120 | 340 | 1000 | 6.3 | 20 |
| 6 | 152 | 180 | 700 | 1000 | 12.4 | to order |
CHEMICAL COMPOSITE HOSE PTSS / Type 1 – CODE 2200
AS 2594-1983
Colour: Red with white stripe
Temperature Range: -30ºC to +100ºC
Internal wire: Stainless steel
External wire: Stainless steel
Applications: PTFE lined for increased resistance to aggressive chemicals.
Heavy duty (Code 2201) and lightweight (Code 2203) available upon request.
CODE 2200
| NOM Inches | ID (mm) | OD (mm) | Min. Bend Radius (mm) | Working Pressure kPa at 20ºC | Weight (kg/m) | Coil Length (m) |
|---|---|---|---|---|---|---|
| 2 | 51 | 65 | 175 | 1400 | 1.85 | 20 |
| 3 | 76 | 92 | 300 | 1400 | 4.15 | 20 |
| 4 | 100 | 120 | 350 | 1400 | 4.8 | 20 |
ROPE LAGGING
All hoses can be supplied with polypropylene rope lagging. Lagging insulates and protects the hose from abrasion but doubles the bend radius of the hose. Please specify at time of ordering.
ROPE LAGGING
| NOM Inches | NOM Diameter (mm) | Rope Diameter (mm) |
|---|---|---|
| 1 | 25 | 8 |
| 1 1/4 | 32 | 8 |
| 1 1/2 | 39 | 8 |
| 2 | 51 | 8 |
| 2 1/2 | 63 | 10 |
| 3 | 76 | 10 |
| 4 | 102 | 10 |
| 6 | 152 | 12 |
COMPOSITE HOSES RANGE BROCHURE
PETROL COMPOSITE HOSE – STD
PETROL COMPOSITE HOSE – HD
PETROL COMPOSITE HOSE – LW
AVIATION COMPOSITE HOSE
VAPOUR RECOVERY COMPOSITE HOSE
HOT BITUMEN COMPOSITE HOSE
CHEMICAL COMPOSITE HOSE – STD
CHEMICAL COMPOSITE HOSE – SSW
CHEMICAL COMPOSITE HOSE – CS
CHEMICAL COMPOSITE HOSE – ASS
CHEMICAL COMPOSITE HOSE – PTSS
ROPE LAGGING
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